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Motor Psycho

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Posts posted by Motor Psycho

  1. I fabricated a small plate that is held by the ignition cover screws and rides right in front of the upper triple clamp. On that plate I also have my voltmeter and another switch that turns on the fan.

  2. I had the same problem on my 03. Key would turn fine but cap wouldn't open easily. It was that way from day one. I placed a rag over the fill hole and with a small fine file took a few thousanths off the ends of the two locking bars. Also the locking bars were rough on the ends.

  3. I don't run aluminum sprockets, even on my dirtbike. If your concerned of weight try a stealth rear sprocket. Aluminum on the inside with hard steel teeth. You say you don't like the price of Honda oem, but what have you realy saved by replacing everything after 10,000 miles ?

  4. http://www.mcmaster.com/

    Some of the larger hardware stores have Heli coil kits, but McMaster Carr is your best bet for larger metric sizes. You can buy a kit that will have everything you need with instructions. Another option I've seen done before is to simply tap out the hole to the next largest pipe thread. Pipe thread is tapered, and taps and plugs would be available at most hardware stores.

  5. You had 12 volts in both wires with the fan disconnected or connected?

    Connected you would. Dicconnected, power in one (black/blue) the other (either black or green) is ground only when temperature switch activates. At 230 degrees and the black or green wire is not ground the switch may have failed. But also check all grounds for corosion.

  6. If you replace the o-rings you should use one size oversize. Sometimes the fine dirt that gets trapped in there will actually wear away some of the metal on the inside of the links and standard size o-rings won't seal tight enough, allowing for accelerated wear. Always measure with a small set of verniers to choose the correct rings.

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