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XX Engine Removal


JB4XX

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If you have a digital camera, take lots of pics...may save your ass later :icon_doh:

Thats alotta ass. He's gonna need a wide angle lens :icon_dance:

NBL

ROFLMAO

:icon_lmao: :icon_lmao: :icon_lmao: :icon_lmao: :icon_lmao:

Not that I should talk I am 130 kg myself :icon_whistle:

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  • 1 month later...

Nice repair job.....I'm a big bastard myself, better have a look at mine next time I'm down there...

If you haven't caught it yet, he's got 2 'birds... this is the second one that he picked up from his buddy's insurance company, after his buddy lowsided it...

Mike

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Had the frame welded.

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Nice repair job.....I'm a big bastard myself, better have a look at mine next time I'm down there...

Probably a day late and a dollar short but this might help others when doing a search.

That is exactly where my frame broke on my bird two years ago. I mean exactly. It was also repaired with a full weld (all the way around) VS the partial weld from the factory. I would label that cross member the center stand/shock mount cross member.

I used a Sears Craftsman 1 inch socket and cut it with a Dremel tool to look like below. Worked like a charm when removing the castle nuts for the engine. I cannot take credit for the idea. Someone from the forum gave me the idea back then.

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Louie,

I just removed the nuts and drove out the engine mounts. The castle nutz are still in there. The removal only took maybe three hours from start of plastic removal to engine on the gayrage floor.

To all my fellow chubs, my weight had nothing to do with the weld breaking. This bike belonged to a friend of mine who bought it brand new in 99. He hit a tree limb laying in a road at night and low-sided the bike. It appears the centerstand caused the dog-bone to twist breaking the frame mount at the welds.

Anyone want to come to a bike building partay?

:icon_evilgrin:

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  • 2 weeks later...

Frankenbike lives!!

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Fired up after a few cranks. Now to decide what I am going to do with the exhaust, and start fitting the body back on her. Waiting for a RonAyers shipment that should have all the parts I need to make her complete.

:icon_cool:

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What's wrong with the exhaust?

Header pipe got a little ding in one tube, afraid it will cause more restriction for one cylinder.

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Hi do you happen picture of teh weld before it painted ? or is the weld naturally dark ? I expected the weld to be aluminum colored ? I assume a Tig machine was used for the weld, do you have any details ? My brother is planning on buying a tig and i was lookig for more info .

Thanks

Herb

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Hi do you happen picture of teh weld before it painted ? or is the weld naturally dark ? I expected the weld to be aluminum colored ? I assume a Tig machine was used for the weld, do you have any details ? My brother is planning on buying a tig and i was lookig for more info .

Thanks

Herb

I didnt take any pics of the weld before i sprayed it with some flat black. It was aluminum colored, not dark at all. It was done with a mig, as was the factory welds.

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