Don't discount this: one becomes focused on something, and it's suddenly "there." A kind've "hypochondria" in the owner's mind: They listen hard enough, and the normal XX rattles, clangs, farts, hiccups, and whines make the paranoid listener convinced that their machine is "broken."
All-the-while, it's happy as hell...
That said, if I have to believe something here is busted, I'm going with cam chain rattle on this one. New tensioner or not, it's what you're describing. Simply put, you may have gotten a bad one as a replacement - it happens.
M.